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ACTIVATED CARBON :-
 
Activated Carbon is a porous form of Carbon manufactured form Coconut shell, wood or coal. Activation is achieved with steam and it develops myraid of pores with enormous internal surface area.

The porosity creates a remarkable power of ADSORPTION, an indispensable process in industrial separation, purification; decolarization and recovery techniques. The Carbon atoms at the internal surface of  Activated Carbon exert an attraction (van der waals force) on the molecules of surroundings liquid and gas  and fixes on to its pore walls.  This is the basis of mechanism whereby Activated Carbons may be used to remove one or more components from a mixture.


Granules
GRANULES :-
 
In GAS PHASE adsorption, Granular Carbon is almost always used because the  pressure drop in the carbon bed is of prime importance  and only Granular Carbon will allow sufficient flow with an  acceptable pressure drop.
In LIQUID PHASE applications, both Granular and powered carbon can be used.
Due to SUPERIOR ADSORPTION, HIGH DENSITY, LOW ATTRITION LOSS, use of Granules has resulted in increased service life, greater filter efficiency, fewer regeneration cycles and economy on Hardware costs.
Activated Carbon Granules made from coconut  shell charcoal is used when a single product or grade is being continuously treated in large quantities.  Normally Granular Carbon can be regenerated which involves washing or burning off the impurities and restoring the pore structure.


POWDERED ACTIVATED CARBON :-

 
Activated Carbons ( Powdered )  are derived from either hard wood charcoal or pine wood charcoal.  Naturally therefore these carbons are vegetable  origin.
In the activation process the super heated steam reacts with wood charcoal (Water gas reaction) and opens up fresh spaces in an already porous charcoal.  New pores are created allowing access to the molecules to be absorbed on the surface of the charcoal.

Powdered Activated Carbon
Surface area  of some grades of our activated carbon can be as high as 800 to 1500 m2/gm.  This in short is the process of activation of carbons.
The activated material is pulverized, blended and sieved to get different grades of powdered activated carbons to meet the diverse needs.


SPECIFICATION OF "VISHAL" GRANULAR ACTIVATED CARBONS :-

Specification GVC - IV GVC - III GVC - II GVC - I GVC-I-SP
Iodine No. mg / gm min.  500 600 to 700 700 to 800 900 to 1050 1100
Apparent Density gm./cc.min 0.60 0.55 0.49 0.47 0.45
CTC% min. 20 40 50 55 60
Ash max % 3 3 3 3 3
Moisture max% 5 5 5 5 5
Hardness min% 95 95 90 90 90
Surface area 550 650 750 950 1150
sq. m / gm. min PH Value 8 -10 8 -10 8 -10 8 -10 8 -10

Sieve Size requirement  Any standard sieve size to suit Customer's 

NEED - The Powder Activated Carbon

The Powdered activated carbons are used in the following Industries :- 

  • Purification of edible and inedible oils.

  • Purification of higher Fatty Acid

  • Food Industries (Glucose,  Fructose etc.)

  • Soft Drink and Effluent treatment  

  • Dye and Dye intermediates

  • Purification of acidic and Basic electroplating baths.

SPECIFICATION OF POWDER GRADE :-

PRODUCT GRADE
ACTIVATED CARBON
VC - VL
VC - A
VC - SUPER
APPEARANCE
Fine Black Powder
Fine Black Powder
Fine Black Powder
PH
Alkaline
Alkaline
Alkaline
ASH %
8
8
8
IRON ppm
1200
1000
800
BULK DENSITY
gm /t
300 + 25
300 + 25
300 + 25
MENTYLENE ADS mg/gm
180
240
285
MOISTURE %
10
10
8

 

QUALITY CONTROL :-

Headed by experienced TECHNOCRATS in the above field, our modern plant with its latest process control technology is managed by qualified and committed staff of professionals.
The dust and other foreign matters are removed from coconut shell charcoal by mechanized process and tested.
Only the selected Hard coconut shell charcoal is fed into the Kiln for activation. Sampling & testing of end products is carried out  ROUND THE CLOCK in our sophisticated QUALITY CONTROL LABORATORY for every 50 kgs.

Under the personal supervision of Chief Chemist, every batch of final product is tested and QUALITY CONTROL TEST CERTIFICATE is recorded before dispatch and made available to the customers on request.

 

PACKING :

* Packing in 25 kg / 50 kg / 500 kg laminated HDPE bagswith inner liner.
* The product can also be packed in inner lamination /in jumbo bags / palletized / wooden crated / on CUSTOMER SPECIFICATION.

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